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Vriksai Timber Intelligence

Yield EstimatorTimber Recovery & Yield Calculator

Estimate how much usable timber you recover from logs, green sawn or rough stock through sawing, drying and finishing. Calculate waste and your true effective cost per usable unit for accurate pricing.

Why this calculation matters

Recovery decides your true cost per usable unit. A 5% recovery gain is often worth more than a 5% purchase discount, because it applies to timber you already own.

Recovery Rate %Usable OutputWaste VolumeEffective CostPDF Report
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Yield Estimator

Timber Recovery & Yield Calculator

Input Material
unit
Process & Recovery
INR

Cost per input unit, for effective output cost.

OK
Yield Estimation Results
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output
Usable Output
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%
Recovery Rate
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waste
Volume Lost
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INR/unit
Effective Cost
MetricValueDetail
Yield Calculation

About Yield Estimator

Every step from log to finished product loses volume - to saw kerf, slabs, drying shrinkage, planing and defect removal. The yield (or recovery) rate tells you how much usable material survives. This is the single most important number for pricing: if you only recover 55% of a log, your usable timber actually costs nearly double the log price. This tool estimates output and your true effective cost. It computes the lumber recovery factor mills track — the sawmill yield percentage from log input to sawn output — and its effect on true cost.

Where Is This Used?

Sawmill CostingLog Purchase DecisionsProduction PlanningPricing StrategyMaterial BudgetingProfitability Analysis

Formulas Used

Output volume = Input volume x Recovery rateWaste volume = Input volume - Output volumeWaste % = (1 - Recovery rate) x 100Effective output cost = Input cost / Recovery rateTypical: log to green sawn ~65%, log to finished ~42%

How the calculation works

The cost that matters is the cost of usable output, not the cost of the log. At 45% recovery, every cubic metre of sawn timber carries the cost of more than two cubic metres of log.

Show the formula
Output volume = input volume x recovery rate. Waste = input - output. Effective cost per unit of output = input cost / recovery rate.

Default recovery rates sit inside the ranges reported in FPL GTR-39, but they are defaults, not your mill. Log diameter, taper, sweep, saw variation and edging practice each move recovery by several points — measure your own and enter it as a custom yield.

References and what each one provides

Unverified values are marked as such rather than presented as sourced.

Limitations of this calculation

Estimates recovery from the inputs given. It does not account for log defect distribution, grade recovery, operator skill, sawing pattern changes within a run, or drying degrade after conversion.

Do not use this for Contractual recovery guarantees or mill purchase agreements.

Figures are engineering estimates from the inputs and assumptions shown. Verify against the actual material and, where the result affects structure or safety, against a qualified professional.

Sources & verification
  • Recovery-factor method; effective cost = input cost ÷ usable output

Formula checked against the sources above by an automated regression test (tests/verify-phase2.js) that derives each expected value independently of this page. Last reviewed .

How to use this tool

  1. Enter the trade details below, then press Calculate.
  2. Pick your conversion process from the dropdown.
  3. Fill in input volume, custom yield.
  4. Press Calculate.

Worked example

With the tool's starting values — input volume = 10, custom yield = 60 — pressing Calculate gives: 6.500 output (usable output); 65.0 % (recovery rate); 3.500 waste (volume lost).

Common mistakes to avoid

  • Expecting sawn yield from log volume without deducting slabs, kerf and edging. Even good mills lose 30–50%.
  • Ignoring log sweep and crook. A curved log yields far less than its scale volume suggests.
  • Comparing yields between different log rules. Doyle under-scales small logs, so 'yield' looks better than it is.

Frequently Asked Questions

Why does my usable timber cost more than the log price?
Because you pay for the whole log but only sell the recovered usable portion. At 55% recovery, every INR 100 of log becomes INR 182 of usable timber cost (100/0.55). Forgetting this is the most common reason small mills under-price and lose money - always cost at the effective post-recovery rate.
What affects recovery rate the most?
Log diameter and straightness (bigger, straighter logs recover more), sawing pattern, blade kerf, defect levels (knots, rot, splits) and how finished the end product is. Rough green sawn timber recovers most; kiln-dried, planed, defect-free finished components recover least because each step removes more.
Are these default rates accurate for my mill?
They are solid industry averages to start from, but every operation differs. Track your own input and output volumes over several batches to find your real recovery rate, then use the Custom Yield option for precise costing. Your actual number is more valuable than any average.

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