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Vriksai Timber Intelligence

ThermoWood Mass Loss CalculatorThermal Modification Mass Loss and Class

Calculate the mass loss that occurs during thermal modification (ThermoWood) and estimate the likely durability class, equilibrium moisture reduction and dimensional stability improvement.

Why this calculation matters

Mass loss indicates both the durability gained and the strength given up. It is what tells you whether the board belongs in cladding or must not carry load.

Thermo-D / Thermo-S ClassMass Loss %EMC ReductionDurability GainPDF Report
TMW

ThermoWood Mass Loss Calculator

Thermal Modification Mass Loss and Class

Modification Process

Base species before modification.

deg C

Commercial ThermoWood sits in a narrow band, and it is SPECIES-SPECIFIC: Thermo-S is 190 ±3 °C for all species; Thermo-D is 212 ±3 °C for Pine and Spruce, 230 ±3 for Radiata Pine, 225 ±3 for Hemlock, 208 ±3 for Ayous, 190 ±3 for Iroko and 212 °C (−2/+5) for Ash and Frake. Temperatures outside those bands are laboratory or experimental heat treatment, not commercial ThermoWood — the estimate still runs, but do not read the result as a ThermoWood property.

hours

Peak temperature hold time.

Sample Details
kg

Oven-dry mass before treatment.

OK
Thermal Modification Results
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%
Mass Loss
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class
ThermoWood Class
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% EMC
Reduced EMC
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class
Durability Class
PropertyBeforeAfter TreatmentChange
Mass Loss Calculation

How this is worked out. Mass loss is not something you can read off a published table for an arbitrary temperature and time: it depends on the species, the kiln, and the schedule. The figure here comes from an in-house model fitted to the published relationship between treatment temperature and mass loss, not from ITWA or VTT data for a specific product. Use it to compare schedules and to sanity-check a supplier's claim. For a real number, ask the producer for their measured mass loss on the actual batch.

About ThermoWood Mass Loss Calculator

Thermal modification (the ThermoWood process) heats wood to 160-240°C in a low-oxygen environment, permanently altering its chemistry. The wood loses mass as hemicelluloses break down - and this mass loss is the single best predictor of the improvements gained: lower equilibrium moisture, better dimensional stability, and higher decay resistance. This tool estimates mass loss and the resulting performance class. It links thermal modification temperature to expected mass loss — a quick window into how the thermal modification process changes the wood.

Where Is This Used?

ThermoWood ProductionDecking + CladdingModified Wood QCProcess OptimizationDurability CertificationExport Specification

Class temperature is species-specific. The ITWA handbook sets the Thermo-D temperature per species, not once for the class: Pine and Spruce 212 ±3 °C, Radiata Pine 230 ±3 °C, Hemlock 225 ±3 °C, Ayous 208 ±3 °C, Iroko 190 ±3 °C, Ash and Frake 212 °C (−2/+5). Thermo-S is 190 ±3 °C for all species. Enter the temperature your supplier actually used — a class name alone does not fix it.

Formulas Used

Mass loss % ~ f(temperature, duration, wood type)ML = base(T) x duration_factor x type_factorThermo-S class: ~180-200°C, mass loss 3-7%Thermo-D class: ~210-230°C, mass loss 7-15%EMC reduction ~ proportional to mass loss (up to ~50% lower)Durability improves from class 4-5 toward class 1-2 (EN 350)

How the calculation works

Mass loss is the accepted proxy for how far the treatment has gone, because the hemicelluloses that break down are both the food source for decay fungi and the part of the wood that holds moisture. More loss means more durability and less movement, and also less bending strength.

Show the formula
Mass loss is interpolated across the published treatment bands: 160-180 C rising to 3%, 180-200 C to 6%, 200-220 C to 11%, and above 220 C beyond that, then adjusted by hold duration and by 1.15 for hardwoods. Mass after treatment = mass x (1 - mass loss/100). EMC reduction and the indicative durability class follow from the mass loss.

Mass loss is interpolated between the published ITWA treatment bands, not measured for a specific producer. The durability result is capped at Class 2, which is the published ceiling: the International ThermoWood Association classifies Thermo-D as durable under EN 113, and no standard ThermoWood class reaches Class 1. Above 215 C the tool says so, because ITWA gives that as the maximum and the class descriptions do not extend past it.

References and what each one provides

  • ThermoWood HandbookInternational ThermoWood AssociationITWA treatment classes, the 215 C maximum, and the published durability rating for each class.
  • EN 350CENThe durability class scale the result is expressed on.

Unverified values are marked as such rather than presented as sourced.

Limitations of this calculation

Indicates treatment intensity from mass loss. It does not account for process variation between producers, timber thickness effects, uneven treatment through a charge, or the actual strength reduction in a specific board.

Do not use this for Process validation, treatment certification, or structural design of modified timber.

Figures are engineering estimates from the inputs and assumptions shown. Verify against the actual material and, where the result affects structure or safety, against a qualified professional.

Sources & verification
  • Finnish ThermoWood classes: Thermo-S ~190 °C, Thermo-D ~212 °C
  • Mass loss rises with temperature and duration; EMC falls as mass is lost

Formula checked against the sources above by an automated regression test (tests/verify-phase3a.js) that derives each expected value independently of this page. Last reviewed .

How to use this tool

  1. Enter your project details below, then press Calculate.
  2. Pick your class target and wood type from the dropdown.
  3. Fill in treatment temperature, hold duration, initial mass.
  4. Press Calculate.

Worked example

With the tool's starting values — treatment temperature = 212, hold duration = 3, initial mass = 0 — pressing Calculate gives: 9.0 % (mass loss); Thermo-D class (treatment class); 7.5 % EMC (reduced emc).

Common mistakes to avoid

  • Confusing mass loss with density change. Mass loss is measured oven-dry to oven-dry — moisture is excluded.
  • Expecting higher mass loss to always be better. More treatment means more rot resistance but also more brittleness.
  • Comparing mass loss between different species at the same temperature. Species react differently to the same schedule.

Frequently Asked Questions

Why is mass loss the key quality indicator?
Mass loss directly measures how much hemicellulose has been degraded - the chemical change responsible for all ThermoWood benefits. Producers target a specific mass loss (e.g. 8-10% for Thermo-D) because it correlates with the final EMC, stability and decay resistance, regardless of small process variations.
What is the difference between Thermo-S and Thermo-D?
Thermo-S (Stability) is treated around 190°C for improved dimensional stability and is used for indoor and shaded outdoor applications. Thermo-D (Durability) is treated hotter (~212°C+) for higher decay resistance and is used for exterior cladding and decking. Higher temperature means more mass loss and darker color.
Does thermal modification reduce strength?
Yes - the trade-off for stability and durability is reduced strength, especially impact bending and tension. Mass loss above ~12% can make wood brittle. This is why Thermo-D decking is not used structurally, and why controlling mass loss precisely matters - you want maximum durability with acceptable strength.

Wood species data

Density, hardness and movement for 60 timbers

Browse all species

Full listing in the ThermoWood species reference.